Products & services

Custom Made Production and Development

An inseparable part of our work consists of the development and creation of new products, innovation of existing solutions and cooperation on new applications. We implement comprehensive solutions in the area of nano textile production, from research and development based on the requirements of the customer, through technical preparation of the production up to the final series production.

We work with the customer to carry out the initial analysis of their needs, the final parameters and properties of the textiles and together we determine the direction of development. We also arrange  laboratory testing of materials, samples and verification series for the preparation of series production.

Medical Products

The medical field is very broad, but we, as a manufacturer of nano-fibre laminates, focus on medical masks with a higher filtration efficiency and filters for respirators. We also develop applications with active substances that can be released directly from the nano-fibre structure. These are adhesive bandages with a cushion containing the healing substance Chitosan contained in the nano-fibre structure protecting the infection. Or bandages of larger dimensions intended for surgical use. Here stands out the unique ability of nano-fibres to protect the wound from infection in combination with the healing substance Chitosan speeding up regeneration of the tissue.

Most commonly series produced materials for disposable masks and FFP2 respirators

Anti Microbe Web R – Version SB 60

A textile made of a three-layer filtration medium consisting of a layer of supporting non-woven spunbond textile 30 g/m², a nano-fibre filter PVDF 1-2 g/ m² and a protective layer of non-woven spundbond textile 30 g/ m². The main advantage of this material is an excellent permeability and maximum efficiency of catching viruses and bacteria (99.9%). Is ideal for the manufacture of disposable protective masks with a high comfort and top efficiency.

Anti Microbe Web R – Version SB 80

A filtration material made of the medium consisting of a layer of supporting non-woven spunbond textile 30 g/m², a nano-fibre filter PVDF 0,4 -0,6 g/ m² and a protective layer of non-woven spundbond textile 50 g/ m².  This material is stiffer than SB60, but has a similar permeability and typically used for the manufacture of Exchange filter NANO MED.CLEAN for ordinary textile masks.

Anti Microbe Web R – Version MB

Filtration material consisting of the supporting spunbond meltblown textile (a typical principle of filtration due to the electrostatic property of the material), a nano-fibre filter PVDF 0.4 -0.6 g/ m² and a protective layer of non-woven spundbond textile. This combination of materials ensures a maximum efficiency of filtration. The meltblown layer works as a pre-filter, which catches dust as well as microbial particles and is complete with a highly efficient nano filtration layer. Even here, the filtration efficiency is, in fact, almost absolute.

Anti Microbe Web R – Version FFP2

Material intended for the production of FFP2 class respirators (as per standard EN 149:2001+A1:2009) for respiratory protection in hazardous environments.
The typical structure of the material is a supporting layer of spunbond+meltblown, a nanofibre membrane and a covering/reinforcing layer of a non-woven textile in a weight according to the customer’s requirements. The meltblown layer works as a pre-filter, which captures both dust and microbial particles, and is completed with a highly efficient nano filtration layer.

We also supply the material without a covering layer, which can only be applied during the production of the respirator, without lamination, to achieve optimal breathability parameters.
The material was tested by the Occupational Safety Research Institute, and standardised NaCl and dust particles tests, with a final filtration efficiency of >94%.

 

Production process:

Cosmetics

In the area of cosmetics, we focus on ladies for which face- and low-neckline masks are made of our Chito Fib material, which is intended to more quickly regenerate  minor skin injuries.

Face Masks

A dry face mask with Chitosan for the face and low-neckline is suitable for use after minor cosmetic surgeries and ordinary cosmetic activity, where small injuries appear in a person’s complexion and the fastest possible regeneration is desirable.

Filtration and Separation

The nano-fibre laminate with its unique properties is suitable for the filtration of airborne particles. It can be used during the desulphurization process in a power plant.

Another typical example of use is the filtration of salts from a saline solution in the food industry.

Technical Textiles

The nano-fibre laminate is suitable for insecticide textiles used as a protection from pests. Another example of use is the clothing industry, typically in the segment of sports and outdoor clothing, where it successfully works as a membrane substituting the well-known Goretex.

Industrial Filter

The multi-layer media with pre-filtration forms a physical barrier against dust, bacteria as well as viruses and are suitable in large industrial buildings, such as industrial halls, airports, as well as long-distance gas tubing.

Mechanical Barriers

The nano-fibre structures have a really wide use. They can be seen also in the forest industry. Specifically, as insecticide nets covering piles of tree trunks in the forest. The objective is to prevent the pests from penetrating to the healthy wood or, on the contrary, those from the ill wood from spreading into the surroundings.